๐๐ฎ๐ฝ๐ฎ๐ฐ๐ถ๐๐ ๐ถ๐ ๐ผ๐ณ๐๐ฒ๐ป ๐บ๐ผ๐ฟ๐ฒ ๐๐ฎ๐น๐๐ฎ๐ฏ๐น๐ฒ ๐๐ต๐ฎ๐ป ๐ฝ๐ผ๐๐ฑ๐ฒ๐ฟ.
Updated: Sep 11
When a part has to be reworked, the cost is not limited to additional material.
๐ฅ๐ฒ๐๐ผ๐ฟ๐ธ ๐ฎ๐น๐๐ผ ๐ฐ๐ผ๐ป๐๐๐บ๐ฒ๐ ๐๐ฎ๐น๐๐ฎ๐ฏ๐น๐ฒ ๐ฝ๐ฟ๐ผ๐ฑ๐๐ฐ๐๐ถ๐ผ๐ป ๐ฐ๐ฎ๐ฝ๐ฎ๐ฐ๐ถ๐๐:
๐ฅ Additional oven cycles
๐ Occupied conveyor, spray booth and curing capacity
โ๏ธ More time spent on colour changes and process adjustments
In our ROI example, reducing rework-related capacity losses generates โฌ2,616 in monthly savings.
๐ช๐ต๐ฎ๐'๐ ๐ถ๐ป๐๐ฒ๐ฟ๐ฒ๐๐๐ถ๐ป๐ด
The capacity benefit is actually higher than the material savings.
Because every avoided rework cycle frees up equipment, operators and production time for value-adding parts.
In many coating operations, capacity is the real bottleneck - not the consumption.
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