๐ ๐ฒ๐ฎ๐๐๐ฟ๐ฒ ๐ฃ๐ผ๐๐ฑ๐ฒ๐ฟ ๐๐ฒ๐ณ๐ผ๐ฟ๐ฒ ๐๐๐ฟ๐ถ๐ป๐ด.
Predict Dry Film Thickness before oven.
๐ฅ๐ฒ๐ฎ๐น-๐ช๐ผ๐ฟ๐น๐ฑ ๐จ๐๐ฒ ๐๐ฎ๐๐ฒ ๐ฆ๐ฎ๐๐ฒ๐ ๐ก๐ฒ๐ฎ๐ฟ๐น๐ โฌ100,000 ๐ฝ๐ฒ๐ฟ ๐ฌ๐ฒ๐ฎ๐ฟ.
When people talk about savings in powder coating, most immediately think about powder consumption. However,ย Dr. Nguyen Thao, bringing her scientific expertise from the OptiSense Regional Office for Southeast Asia & India, together withย Lasse Bergjรผrgen, Sales Project Engineer at OptiSense Germany, conducted an impressive ROI analysis that revealed substantial cost-saving potential for one of our customers.
In this real-world application, we calculated an annual savings potential of โฌ92,537.
ย โก๏ธ Important: The biggest savings driver is not the powder itself.
๐ ๐ผ๐ป๐๐ต๐น๐ ๐ฆ๐ฎ๐๐ถ๐ป๐ด๐ ๐๐ฟ๐ฒ๐ฎ๐ธ๐ฑ๐ผ๐๐ป
ย ๐ด Material savings: โฌ1,744
ย โซ Increased production capacity: โฌ2,616
ย โช Quality improvement & risk reduction: โฌ2,913
ย ๐ Operational savings: โฌ439
ย โก๏ธ Total: โฌ7,711 per month
ย โก๏ธ โฌ92,537 per year
๐ ๐ผ๐ป๐๐ต๐น๐ ๐ฆ๐ฎ๐๐ถ๐ป๐ด๐ ๐๐ฟ๐ฒ๐ฎ๐ธ๐ฑ๐ผ๐๐ป
Material savings account for only part of the overall potential. Even greater benefits result from:
ย โ Reduced rework
ย โ Lower scrap rates
ย โ Earlier detection of process deviations
ย โ Increased available production capacity
ย โ Reduced quality and warranty-related costs
๐ง๐ต๐ฎ๐'๐ ๐ช๐ต๐ ๐ช๐ฒ'๐ฟ๐ฒ ๐๐ฎ๐๐ป๐ฐ๐ต๐ถ๐ป๐ด ๐ฎ ๐ก๐ฒ๐ ๐ฆ๐ฒ๐ฟ๐ถ๐ฒ๐
Over the coming weeks, we will break down each savings category step by step, explain the assumptions behind our calculations, and show how coating companies can realize these savings in practice.
Weโll start with the most obvious metric in our next post:
How much powder can actually be saved through dry film thickness measurement before curing?
Comments